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<h2>  Detailed Rotor Balancing Process  </h2> 
 
<h3>  Equipment Preparation   </h3> 
<ul> 
<li>   Ensure the instrument is complete with all necessary components:  vibration transducers, laser tachometer, magnetic stand, software, and other accessories.  </li> 
<li>  Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.  </li> 
</ul> 
 
<h3>  Setting Up the Sensors  </h3> 
<ul> 
<li>  Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.  </li> 
<li>   Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li> 
</ul> 
 
<h3> Launching the Software  </h3> 
<ul> 
<li>   Initiate the Balanset program on your computer.  </li> 
<li>   Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.    </li> 
</ul> 
 
<h3>    </h3> 
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<ul> 
<li>   Bring the rotor to its normal operating rotational frequency.  </li> 
<li>   The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.  </li> 
</ul> 
 
<h3> Mounting the Test Weight  </h3> 
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<ul> 
<li>  Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).  </li> 
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> 
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<h3> Computing the Compensating Weight  </h3> 
<ul> 
<li>  Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.  </li> 
<li>   The calculated values are presented on-screen in both numerical and graphical formats.  </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;"> 
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<h3> Attaching the Corrective Mass  </h3> 
<ul> 
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li> 
<li>   Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.  </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> 
</a> 
 
<h3> Validation and Conclusion of the Balancing Process  </h3> 
<ul> 
<li>   With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li> 
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li> 
<li>   Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.  </li> 
</ul> 
 
<h3> Generating a Documentation of the Balancing Results  </h3> 
<ul> 
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li> 
</ul> 
 
<h3> Final Recommendations  </h3> 
<ul> 
<li>   Double-check that all weights and sensors are securely fastened.    </li> 
<li>   Ensure the rotor rotates smoothly and without excessive noise.    </li> 
<li>   If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li> 
</ul> 
 
<p>  By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.  </p> 
 
 
 
 
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